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This paper explores the quantitative assessment and characterization of tool wear
phenomena in advanced manufacturing processes, employing a multifaceted approach encompassing
traditional measurements, image processing, machine learning, and predictive modeling. The study
emphasizes the intricate dynamics of tool wear and its direct impact on cutting tool performance,
addressing challenges in real-time monitoring and optimization of machining operations. Traditional
methods like VBmax measurement are juxtaposed with advanced techniques such as the improved
conditional generative adversarial net with a high-quality optimization algorithm (CGAN-HQOA),
efficient channel attention destruction and construction learning (ECADCL), and shape descriptors
based on contour, moments, orientations, and texture. Artificial intelligence algorithms, including
support vector machine (SVM), random forest (RF), decision tree (DT), and artificial neural network
(ANN), are applied for tool condition monitoring. A novel wear stage division-based tool wear
prediction method (WSDTWP) utilizing symmetrized dot pattern (SDP) and multi-covariance
Gaussian process regression (MCGPR) is proposed for enhanced predictive accuracy. Results are
presented through visualizations, including 3D surface plots, providing insights into the relationships
between cutting conditions and various wear parameters. The discussion underscores the pivotal role
of tool wear assessment in optimizing manufacturing efficiency, while the findings contribute to a
holistic understanding of tool wear dynamics.
 

  • Ссылка в интернете
  • DOI
  • Дата создание в систему UzSCI 24-04-2024
  • Количество прочтений 48
  • Дата публикации 20-04-2024
  • Язык статьиIngliz
  • Страницы74-79
English

This paper explores the quantitative assessment and characterization of tool wear
phenomena in advanced manufacturing processes, employing a multifaceted approach encompassing
traditional measurements, image processing, machine learning, and predictive modeling. The study
emphasizes the intricate dynamics of tool wear and its direct impact on cutting tool performance,
addressing challenges in real-time monitoring and optimization of machining operations. Traditional
methods like VBmax measurement are juxtaposed with advanced techniques such as the improved
conditional generative adversarial net with a high-quality optimization algorithm (CGAN-HQOA),
efficient channel attention destruction and construction learning (ECADCL), and shape descriptors
based on contour, moments, orientations, and texture. Artificial intelligence algorithms, including
support vector machine (SVM), random forest (RF), decision tree (DT), and artificial neural network
(ANN), are applied for tool condition monitoring. A novel wear stage division-based tool wear
prediction method (WSDTWP) utilizing symmetrized dot pattern (SDP) and multi-covariance
Gaussian process regression (MCGPR) is proposed for enhanced predictive accuracy. Results are
presented through visualizations, including 3D surface plots, providing insights into the relationships
between cutting conditions and various wear parameters. The discussion underscores the pivotal role
of tool wear assessment in optimizing manufacturing efficiency, while the findings contribute to a
holistic understanding of tool wear dynamics.
 

Имя автора Должность Наименование организации
1 Tuyboyov O.V. PhD, Associate Professor, Tashkent State Technical University
Название ссылки
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3 11. Silva, R. G., Wilcox, S. J., & Reuben, R. L. (2006). Development of a system for monitoring tool wear using artificial intelligence techniques. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 220(8), 1333-1346. 12. Yang, J., Duan, J., Li, T., Hu, C., Liang, J., & Shi, T. (2022). Tool wear monitoring in milling based on finegrained image classification of machined surface images. Sensors, 22(21), 8416. 13. Fillot, N., Iordanoff, I., & Berthier, Y. (2007). Wear modeling and the third body concept. Wear, 262(7- 8), 949-957. 14. Zhou, Y., & Sun, W. (2020). Tool wear condition monitoring in milling process based on current sensors. IEEE Access, 8, 95491-95502. 15. Kong, D., Chen, Y., & Li, N. (2018). Gaussian process regression for tool wear prediction. Mechanical systems and signal processing, 104, 556-574.
4 16. Paro, J., Hänninen, H., & Kauppinen, V. (2001). Tool wear and machinability of X5 CrMnN 18 18 stainless steels. Journal of Materials Processing Technology, 119(1- 3), 14-20. 17. Hrechuk, A., Bushlya, V., Ståhl, J. E., & Kryzhanivskyy, V. (2021). Novel metric “Implenarity” for characterization of shape and defectiveness: the case of CFRP hole quality. Composite Structures, 265, 113722. 18. Sun, J., Rahman, M., Wong, Y. S., & Hong, G. S. (2004). Multiclassification of tool wear with support vector machine by manufacturing loss consideration. International Journal of Machine Tools and Manufacture, 44(11), 1179-1187. 19. Khanna, N., Agrawal, C., Gupta, M. K., & Song, Q. (2020). Tool wear and hole quality evaluation in cryogenic Drilling of Inconel 718 superalloy. Tribology International, 143, 106084.
5 20. Yang, J., Duan, J., Li, T., Hu, C., Liang, J., & Shi, T. (2022). Tool wear monitoring in milling based on finegrained image classification of machined surface images. Sensors, 22(21), 8416. 21. Benardos, P. G., & Vosniakos, G. C. (2003). Predicting surface roughness in machining: a review. International journal of machine tools and manufacture, 43(8), 833-844.
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